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Cost Savings with Reusable Packaging

Reusable packaging reduces supply chain costs in a variety of ways:

Space efficiencies

Standardized designs optimize stacking efficiency, for higher transport and storage space utilization - both empty and filled with product.

Labor efficiencies

Designed to optimize both manual and mechanical handling (i.e. forklifts), reusable packaging reduces the time needed to perform supply chain activities.

Product protection

Sturdy reusable packaging reduces product damage during transit and handling, and ventilation helps keep perishable items fresher.

Safety

Reusable packaging eliminates hazards such as box cutting, staples, exposed nails, or packaging debris that can lead to injuries.

Lower packaging costs

The extended life of reusable packaging (measured in years) results in lower cost per use than single-use packaging.

Reduced packaging waste

Reusables generate less waste than single-use packaging, resulting in lower disposal fees and labor.

Cost Savings News and Resources

July 1, 2020 in Cost Savings

How to Increase ROI with Returnables (SlideShare)

https://www.slideshare.net/hfemal/how-to-increase-roi-with-returnables
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July 1, 2020 in Case Studies, Cost Savings, Environmental

Subaru Case Study: Reaching New Cost and Environmental Goals with Reusables

Subaru of Indiana Automotive (SIA) had an 89% usage rate of reusable packaging for North American supplier direct delivered parts. However, SIA set a challenge to increase that number to…
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July 1, 2020 in Case Studies, Cost Savings

Tri-K Case Study: Reusables Deliver Cost Savings and Improved Sanitation for Personal Care Industry

By supplying product in reusable containers to a customer in the personal care industry, TRI-K Industries demonstrated its leadership and increased its business with the customer. Download the case study…
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July 2, 2020 in Cost Savings

Shrink Savings Calculator from Tosca, Ltd.

Use this calculator from Tosca, Ltd. to estimate the shrink reduction savings you can realize by switching from single-use cardboard boxes RPCs: https://www.toscaltd.com/reusable-containers-overview/why-switch-to-rpcs  
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December 21, 2020 in Case Studies, Circular Economy, Cost Savings, Environmental, Pallets, Sustainability

CASE STUDY: iGPS and Magnetic Logistics — When Great Pallets Meet Great Products

Founded in 1972, Ohio-based Magnetic Springs is a family-owned and operated regional producer and distributor of bottled water, coffee, and tea equipment and supplies. As a major manufacturer and distributor…
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July 1, 2020 in Case Studies, Cost Savings, Environmental

Ghirardelli Case Study: Implementing a Sustainable Reusable Transport Packaging System

Ghirardelli partnered with Stopwaste (Alameda County Waste Management Authority) and implemented plastic re-usable tote based waste capturing system, reducing 70,000 cases and preventing 800 tons of food waste per year.…
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April 6, 2021 in Asset Management, Automated Handling Equipment, Blog Posts, Case Studies, Cost Savings, RPA Blog, Supply Chain Management, Technology

Mission Critical: Reusable Packaging is Optimizing the New Wave of Supply Chain Automation

The synergy between automation and reusables is well established. For example, in manufacturing plants, reusable packaging systems have long played a critical role in presenting precise part placement to facilitate…
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July 1, 2020 in Case Studies, Cost Savings, Environmental, Food & Beverage, Sales Impact

Svenska ReturSystem Case Study: Sweden Standardizes on Reusable Packaging for Grocery Industry

Almost every perishable product for every grocery chain in Sweden is delivered in one of six standardized reusable crates on a reusable plastic pallet. The supply chain includes the majority…
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July 2, 2020 in Cost Savings

Financial Considerations for Reusable Packaging (Video)

https://www.youtube.com/watch?v=s1vZ13bEoPw
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July 2, 2020 in Cost Savings

Reducing Costs with RPCs from IFCO

As a company increases its use of IFCO Reusable Plastic Containers (RPCs), it sees more efficient handling and use of space as well as a reduction in product damage and…
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November 9, 2020 in Case Studies, Circular Economy, Cost Savings, Environmental, Sustainability

CASE STUDY: Liviri Vino6 Reusable Wine Shipper Improves Temperature Control and Reduces Environmental Impact for Bulgheroni Wines

Traditionally, direct to consumer wine shipments are packed in single-use corrugated cardboard shippers with molded paper pulp trays or expanded polystyrene (EPS) insulation and single-use gel cooling packs. Despite the…
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